Common failures and solutions of glass washing machines
The glass washing machine is a device for fast and efficient cleaning of the glass surface. According to incomplete statistics of market data, glass deep processing manufacturers encounter large and small problems in the process of using glass washing machines, resulting in low processing efficiency, cost coordination and The increased cost of raw material loss is not conducive to the healthy development of enterprises. So, what faults are easy to encounter in the daily use of glass washing machines?
During the use of the glass washing machine, the glass conveying is likely to be jammed, burst edges, scratched, not cleaned, and not dried. According to the information provided by the maintenance technical feedback of the cleaning machine manufacturer, basically the faults that occur are in the final analysis the implementation of the operating procedures are not standardized, and the daily maintenance and inspection of equipment parts are not in place. Therefore, professional training is imminent.
Glass washing machine manufacturers remind processing companies that when using glass washing machines, they need to use the equipment correctly in strict accordance with the operating procedures. In order to avoid "low-level errors" in production, professional training should be provided to the staff. At the same time, another reason for low machine efficiency in manufacturing and frequent equipment failures is the imperfect management system of the enterprise. On the one hand, it is the equipment management system and the other is the staff management system.
Equipment management includes the specification of operating procedures, daily inspections of equipment, troubleshooting, daily maintenance of glass washing machines, inventory and replacement of worn parts, notes on equipment usage logs, etc. The management of related staff includes the implementation of the equipment management system, the customization of output targets, and the quality control. The two inherit each other.
The specification range of the cleaning glass of the cleaning machine needs to be clear and clear, so that the glass with too large thickness is never put on small-sized equipment for cleaning to avoid product jams. In addition, the placement of glass sheets needs to reserve a large enough distance to avoid Lamination. When cleaning the glass whose size is smaller than the specified range of the equipment, once the card is found, it should be shut down for inspection immediately. When cleaning long or narrow workpieces, the long side should be placed in the forward direction. Finally, the angle of the air knife should be adjusted to meet the requirements, and the blowing direction should not be too far into the film direction, and the air knife should not be moved randomly.
Glass edge burst is caused by unreasonable adjustment of the transmission system and clamping system. It needs to be adjusted appropriately to avoid collision between the glass and the equipment. Glass scratches are generally caused by lamination or the presence of debris on the conveying rubber roller. On the one hand, ensure that the conveying rubber roller is clean and free of debris, and on the other hand, reserve enough space to avoid lamination. There are three main reasons why the glass is not clean. One is that the brush is not clean, the other is that the rinse water is not clean, and the third is that the air blown out of the air contains debris. Just make sure that the brush is clean, replace the water in the water tank in time, and filter out the wind. Dust can avoid the problem of unclean glass. The incomplete drying of the glass surface is because the air output is not enough to dry the water droplets. Just increase the air pressure and check whether the air knife position is incorrect and the blowing angle is unreasonable.
In short, failures are basically caused by operating specifications and improper maintenance of equipment. As long as you understand the operating procedures of the glass washing machine and the possible failures and corresponding troubleshooting methods and solutions, you can solve them by yourself instead of making a big effort. People are time-consuming and expensive.