Do you know the purpose and working principle of the glass washer?
Glass washing machine is used for cleaning and drying treatment of glass surface, mainly used for mirror making, vacuum coating, toughening, heat bending, insulating glass combined with pieces and other deep processing technology before the process. The working principle is the structure of the equipment, cleaning process, drying treatment.
The use of glass washing machine:
1. Important role before the deep processing process:
Glass washing machine is used for surface cleaning and drying treatment equipment before deep processing of glass. In the processes of mirror making, vacuum coating, tempering, heat bending and insulating glass combining, the cleanliness of the glass directly affects the quality of the final product.
These processes require an extremely high level of cleanliness on the glass surface, as dust or stains can lead to defects in the finished product, which in turn affects the functionality and aesthetics of the product. For example, when making mirrors, any stains on the glass surface can affect the reflection effect; during vacuum coating, dust particles can lead to uneven coating and affect product quality.
2. Improve efficiency and reduce labour:
The use of glass washing machines can significantly improve production efficiency. While traditional manual cleaning is not only time-consuming but also labour-intensive, the use of automated glass washing machines can handle a large number of glass panes in a shorter period of time and ensure that the cleaning quality of each piece of glass is consistent.
At the same time, thanks to optimised resources and simplified operations, glass washing machines reduce dependence on operatives and lower long-term labour costs.
3. Suitable for a wide range of glass types:
The design concept of the glass washing machine allows it to be adapted to a wide range of sizes and types of glass, be it flat glass or special shapes.
This allows the same machine to be used for a wide range of products such as architectural glass, automotive glass, decorative glass, etc., greatly enhancing the applicability and flexibility of the machine.
4. Realise environmental and safety standards:
Modern glass washing machines are often equipped with water treatment and recycling systems to ensure that the water used is utilised efficiently, reducing wastewater discharge and meeting environmental standards.
Automated operation reduces direct contact between employees and hazardous chemicals, such as cleaning agents, increasing the safety of the working environment.
5. Enhanced product quality:
Through a combination of mechanical and chemical means, glass washing machines effectively remove a wide range of contaminants from glass surfaces, including oil, dirt and other pollutants.
A high degree of cleanliness ensures adhesion to subsequent processes such as coating, enhancing the durability and appearance of the product.
Working Principle Analysis:
1.Equipment structure:
The glass washing machine is mainly composed of a transmission system, a brushing module, a fresh water rinsing section, a pure water rinsing section, a hot and cold air-drying system, and an electric control system. These parts work together to complete the whole process from cleaning to drying.
2. Cleaning process:
At the initial stage, the glass plate is fed into the machine through the transmission system. The brushing module mechanically and chemically removes surface dirt through rotating brushes in conjunction with water jets. Subsequently, a water rinse and a pure water rinse further ensure that all residues are removed.
3. Drying process:
After cleaning, the glass surface will have a film of water on it, at which point the hot and cold air drying system is activated. The system evaporates the water by blowing cold and hot air to dry the glass surface and prevent water spots and marks.
4. Electronic control system:
Modern glass washing machine is equipped with advanced electronic control system, which can achieve automatic control and monitoring. Through the interface settings, the operator can adjust the various parameters of washing and drying to suit the specific needs of different types and thicknesses of glass panes.
5. Additional Functions:
Some high-end glass washing machines may also be equipped with manual or pneumatic tipping trolleys to facilitate the handling of large-area or multi-layer glass panels, while an inspection light source helps to detect whether defects still exist after cleaning.
In summary, glass washing machines play an integral role in the modern glass processing industry with their efficient cleaning and drying capabilities. With the continuous progress of technology and expanding market demand, the future development of glass washing machines will pay more attention to the balance of efficiency and environmental protection to meet the needs of a wider range of industrial applications.