Glass Washing Machine: A Key Boost before Glass Tempering
I. Unlock a New Realm of Glass Processing In today's rapidly developing industrial field, glass, as an important material, has an expanding application range. It is everywhere, from building curtain walls to car windows, from electronic product displays to home decorations. In the complex process of glass processing, the cleaning link before glass tempering is extremely crucial, and the glass washing machine plays an indispensable role in this process. Under the traditional glass processing mode, the cleaning work before glass tempering is fraught with difficulties. On one hand, during the edging process of glass, due to the water spraying operation, the surface is extremely prone to adhering dust and water droplets and becomes very dirty. This not only affects the appearance quality of glass but also brings hidden dangers to the subsequent processing links. On the other hand, currently, most of them adopt spray cleaning and use recycled water. However, due to the lack of effective pretreatment for glass after edging, the water in the cleaning tank easily gets dirty, resulting in a high frequency of cleaning water replacement. This not only wastes a large amount of water resources but also increases production costs and reduces cleaning efficiency at the same time. To solve these problems, advanced glass washing machine technologies are constantly emerging. Some high-end glass washing machines adopt innovative cleaning nozzle designs, which can perform all-round and multi-angle spray cleaning on the upper and lower surfaces of glass. Through precise water flow control and nozzle layout, it is ensured that every tiny part of the glass can be thoroughly cleaned without leaving any dirt or impurities. At the same time, to improve the utilization efficiency of water resources, these washing machines are also equipped with advanced filtration systems that can efficiently filter the cleaned water to remove impurities and pollutants, enabling the filtered water to be recycled, thus greatly reducing the consumption of water resources and reducing the impact on the environment. In a well-known large domestic glass processing factory, reporters witnessed a new set of glass edging, cleaning, and tempering systems operating efficiently. In this system, the glass bilateral edging machine and the washing machine before glass tempering are perfectly combined and work in coordination. A glass buffer rack is cleverly set between the glass conveyors of the two, and its role is significant. It can effectively improve equipment utilization and ensure smooth transmission of glass during the processing. After glass edging, it first passes through the air washing and water washing devices. Air washing uses strong wind to blow away most of the dust on the glass surface, and water washing further removes water droplets and residual dust through spray cleaning. After preliminary cleaning, the glass enters the washing machine before glass tempering for deep cleaning. In the washing machine, advanced technologies such as ultrasonic cleaning and brush cleaning cooperate with each other to completely remove the dirt on the glass surface. The cleanliness of the glass surface after cleaning reaches a new height, providing a solid foundation for the subsequent tempering process. In addition to traditional cleaning technologies, ultrasonic cleaning technology is also widely used in glass washing machines. It utilizes the cavitation effect of ultrasonic waves to generate a large number of tiny bubbles in the cleaning liquid. When these bubbles close instantaneously, they form a strong impact force that can quickly peel off the dirt on the glass surface that is difficult to remove. Moreover, ultrasonic cleaning has the advantages of high efficiency, thoroughness, and no damage. It can achieve deep cleaning without damaging the glass surface. In addition, some glass washing machines are also equipped with advanced drying systems. After cleaning is completed, the glass can be dried immediately to avoid water stains remaining and ensure the dryness and cleanliness of the glass, so that when the glass enters the tempering link, it will not affect the tempering effect due to surface moisture. II. JYX-1000CGS Glass Washing Machine: A Powerful Assistant for Glass Processing In the field of glass processing, the cleaning link before glass tempering is extremely important, and the glass washing machine plays a key role in this process. Under the traditional glass processing mode, the cleaning work before glass tempering often faces many difficulties, such as the glass surface being easily adhered to dust and water droplets during the edging process, and the high frequency of cleaning water replacement wasting resources. To address these challenges, advanced glass washing technologies are constantly emerging. Among them, the JYX-1000CGS glass washing machine has attracted much attention with its excellent performance and wide applicability. A new material technology company in Anhui has recently signed a contract with our company for the first batch of 10 machines of this model to cooperate with the production of its products. This model of machine can not only be used for cleaning before glass tempering but also play an important role after edge sealing and before screen printing. The machine structure is an aluminum alloy assembled structure that will never be scrapped and has a long service life. Other structural components adopt top-level powder spraying, and the corrosion resistance is far superior to traditional paints. All the transmission rubber rollers of the machine are vulcanized rubber, and the axle center is SS304. The cleaning part and the part in contact with water are made of stainless steel 304 material. Its cleaning part and drying part can be integrally lifted to 350 millimeters, which is convenient for cleaning and maintenance. This machine is equipped with four pairs of brushes (φ90 millimeters), using SS304 shafts, and three pairs of air knives (one pair of straight knives and two pairs of oblique knives). The wind force is strong and the drying effect is good. It is also equipped with an air heating system. The air inlet of the blower is equipped with an air filter. The wind volume is large and the drying effect is significant. The entire blower is installed on the top of the machine to save space and can be lifted together with the cleaning and drying parts. The air filter is on the side for convenient inspection and cleaning, and it is cleaned once every seven days. The main transmission adopts gear transmission, frequency conversion speed regulation, and digital display. The brush roller drive of the cleaning part is driven by upper and lower motors and a separate belt. It has the advantages of no tensioning pulley for the automobile pulley, flexible brush rotation, and high precision. In addition, this machine is controlled by PLC, which is convenient for connecting with other machines on the production line to achieve efficient automated production. The water tank of the machine can be moved and placed on the side, which is convenient for cleaning, changing water, and inspection, further enhancing the cleaning effect. III. Conclusion Industry experts point out that the close combination of glass washing machines and glass tempering processes is an inevitable trend in the development of the glass processing industry. The excellent performance of the JYX-1000CGS glass washing machine provides strong support for glass processing enterprises, helping enterprises improve the quality and efficiency of glass processing and unlock a new realm of glass processing. It is believed that in the future, with the continuous progress of technology, advanced glass washing machines like JYX-1000CGS will continue to innovate and improve, bringing more surprises and opportunities to the glass processing industry.