A good helper for glass cleaning, a simple introduction to the internal structure of the glass washing machine
Glass washing machine is specially designed for cleaning and drying treatment of glass surface, widely used in mirror making, vacuum coating, tempering, heat bending and insulating glass closing and other deep processing technology. The main components of its internal structure are described in detail below:
1.Transmission system
● Functional description: The transmission system is responsible for driving the rollers or conveyor belts in the glass washing machine, so that the glass can pass through the various stages of washing and drying smoothly. The stability of this system directly affects the efficiency of the whole equipment and the safety of glass transmission.
● Maintenance points: Maintenance of the transmission system is mainly to regularly check the working condition of the transmission parts such as motor, reducer and chain, and add lubricant in time to ensure its normal operation, so as to avoid affecting the operation of the whole production line due to the failure of the transmission system.
2.Brushing part
● Function: Brushing is to mechanically clean the glass surface with soft bristles or nylon brushes to remove the dust and dirt on the surface. This section is usually used in conjunction with a cleaning agent to improve cleaning efficiency.
● Operation Note: The brushing section requires regular replacement of brushes to ensure its cleaning effectiveness. It is also important to choose the right cleaning agent, taking into account its effect on the glass material and the subsequent process.
3.Water Rinsing
● Function: Water rinsing is mainly used to remove stains and residual cleaning agents from the glass surface. The glass is rinsed with large quantities of water by means of high-pressure showers or other means to ensure that the dirt is effectively removed.
● Technical details: The design of the nozzle and the adjustment of the pressure are very critical in the water rinsing system. A proper nozzle layout and water pressure can maximise the removal of stains from the glass surface without wasting water.
4.Pure water rinsing
● Function: Pure water rinsing is used to give the glass a bright and clean final result. Since pure water does not contain any minerals, it can evaporate quickly on the glass surface without leaving water stains, making it especially suitable for cleaning high-quality glass.
● Implementation Points: Maintenance of the pure water equipment and monitoring of the water quality are key to ensuring the quality of the cleaning. The resistivity and cleanliness of the pure water needs to be tested regularly to ensure that it meets the process requirements.
5. Drying System
● Functional description: The drying system usually includes two modes: cold air drying and hot air drying, which is mainly used to remove the residual water on the glass surface after rinsing with clean water. Through the action of high-speed wind flow, the water is evaporated quickly to achieve the drying of glass.
● Application Tips: Adjusting the angle of the wind blade and the wind power can adapt to different thickness and size of glass, ensuring the drying effect and improving the energy efficiency ratio at the same time.
6.Electric control system
● Function description: The electronic control system is the core management part of the glass washing machine, which controls the automatic operation of the whole equipment through PLC or microprocessor. This includes transfer speed adjustment, temperature control, fault diagnosis, etc.
● Intelligent optimisation: Modern electronic control systems can be equipped with remote monitoring and fault warning functions, which optimise the machine operating parameters through intelligent algorithms, enhancing the level of equipment intelligence and maintenance convenience.
Overall, the internal structure of the glass washing machine is carefully designed, with each part working in tandem to complete efficient and high-quality glass washing tasks. From pre-wetting to final drying, each step is crucial, scientific maintenance and standardised operation can significantly improve the stability and cleaning effect of the equipment.